Improve Machine Uptime and Productivity for Tier 1 OEM Supplier
Overview
Tier 1 supplier is unable to meet customer demand due to labor turnover and unplanned machine downtime.
Project Scope
Improve machine uptime Reduce quality rejects Provide labor for past due maintenance Response
Acknowledged client challenges and recognized need for OpEx Initiated partnership for supply chain optimization Deployed 45 workers within 5 days Implemented Time Tracker and KPI tracking process Implemented material and storage improvements Provided emergency support to keep machines running
Results Achieved
100% productivity actual versus required 50% reduction in weekly downtime (From 3.5 to 1.7) Improved customer delivery Stabilized workforce while customer hired direct