Increased Throughput for Tier 1 Global Automotive Supplier
Overview
Major OEM supplier was experiencing high turnover and machine downtime that resulted in a failure to meet customer demand.
Project Scope
Fill in gaps in technical and general labor staffing Improve productivity Identify voice of the customer specific metrics (OEE, Downtime, Parts Produced) Improve machine uptime through predictive maintenance Response
Deployed 25 general labor workers within 5 days Deployed 10 Robot and Maintenance Technicians within 5 days Labor deployed for 3 major OEMs
Results Achieved
22% OEE improvement 50% reduction in weekly downtime 46% increase in weekly production output Daily KPI scorecard implemented Improved customer satisfaction